N. Eslami Rad*, Ch. Dehghanian,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: Electroless Nickel (EN) composite coatings embedded with Cr2O3 and/or MoS2 particles were deposited to combine the characters of both Cr2O3 and MoS2 into one coating in this study. The effects of the co-deposited particles on corrosion behavior of the coating in 3.5% NaCl media were investigated. The results showed that both Ni-P and Ni-P composite coatings had significant improvement on corrosion resistance in comparison to the substrate. Codeposition of Cr2O3 in coating improved corrosion characteristic but co-deposition of MoS2 decreased corrosion resistance of the coating.
Mohammad Roostaei, Hossein Aghajani, Majid Abbasi, Behzad Abasht,
Volume 19, Issue 3 (9-2022)
Abstract
This study investigates the synthesis of Al/MoS2 nanocomposite coating by the electro spark deposition (ESD) method for its lubricating properties. ESD method was selected because it is a very easy, rapid, and cost-saving method and the resulting coating has a strong bonding with the substrate. As a substrate, a Ti-6Al-4V alloy sheet containing 6.12 % Al, 4.06 % V, 0.19% Fe, and 0.05 % Ni was used. For coating, an aluminum-molybdenum disulfide composite electrode in the form of a cylindrical rod was employed. Three frequencies of 5, 8, and 11 kHz, three current limits of 15, 25, and 35 amps, and three duty cycles of 50, 60, and 70% were used in the coating operation. AFM analysis was used to study the topography, morphology, and calculate roughness. The samples were then subjected to hardness tests. To determine the wear resistance of the samples, pin on disk tests were performed. XRD analysis was performed to identify the phases on the surface of the coated samples. SEM was used to examine the microstructure of the coating before and after wear testing, in order to determine the wear mechanism. The results indicated that the Al/MoS2 nanocomposite coating was synthesized on the substrate surface. The hardness of the reference sample is 353 Vickers, and that of the coated samples is about 200 Vickers. For the reference sample, the roughness was measured at 15.7 nm, and for the coated sample at 268.1 nm. As spark energy increased, the coefficient of friction increased by approximately 0.09. As spark energy increased, the wear rate increased by 27%. A significant increase in the Lancaster coefficient occurred around 5 joules of energy. According to the wear rate results, the sample with the lowest thickness wears 4% less than the sample with the highest thickness. The wear rate of sample 351170 is 78% lower than that of sample 150550.
Leila Taghi-Akbari, Mohammad Reza Naimi-Jamal, Shervin Ahmadi,
Volume 20, Issue 4 (12-2023)
Abstract
Two-dimensional molybdenum disulfide (MoS2) is used as a promising flame retardant and smoke suppressant nano additive in polymer composites due to its high thermal stability and layered structure. In this study, thermoplastic polyurethane (TPU) was melt-blended with MoS2 (1wt. %) and a halogen-free intumescent flame retardant (IFR) system. The IFR system consisted of ammonium polyphosphate (APP), Melamine polyphosphate (MPP), and pentaerythritol (PER), with a total amount of 25 wt. %. The TPU/IFR/MoS2 composite exhibited outstanding flame-retardant properties, achieving a UL-94 V-0 rating and a limiting oxygen index (LOI) value of 34%. Reaction-to-fire performance of the TPU/IFR/MoS2 composite was evaluated by cone calorimeter test (CCT). The CCT results indicated high flame-retardant efficiency and considerable smoke suppression performance, along with a significant decrease in the peak heat release rate (PHRR: 65.9%), peak smoke production rate (PSPR: 65.6%), and peak CO production (PCOP: 60.7%) compared to the neat TPU. The significant improvement in fire performance of TPU composite was mainly attributed to the effects of the physical barrier of MoS2 and catalytic carbonization of the IFR system. These resulted in forming an intumescent compact carbonized layer during the combustion, effectively restricting dripping. The continuous structure of the residual char was revealed by FESEM. Thermogravimetric analysis (TGA) indicated improved thermal behavior of the TPU composite in high temperatures. This work provides an effective method to improve the reaction to fire of TPU composites by incorporating traditional IFRs and MoS2, resulting in enhanced fire safety.
