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Showing 11 results for Leaching

H. Razavizadeh, Ershad-Langroudi A.,
Volume 1, Issue 1 (3-2004)
Abstract

A new process for recovering scheelite ores comprises producing a concentrate from the ore, then leaching the concentrate with H_2SO_4 in the presence of H_3PO_4 and Na Cl at atmosphericpressure are discussed. Finely purification of the product will be described. The amounts of dissolution of tungsten in acid depend on the parameters such as time, temperature, type and concentration of acid and stilt as well as solid-liquid reaction. These factors were optimized for the result and described in details.
A. Zakeri,, M. Sh. Bafghi, Sh. Shahriari,
Volume 4, Issue 3 (12-2007)
Abstract

Abstract: In this paper, kinetics of reductive leaching of manganese dioxide ore by ferrous ion in sulfuric acid media has been examined. Experimental results show that increasing temperature from 20 to 60 °C and decreasing ore particle size from −16+20 to −60+100 mesh considerably enhance both the dissolution rate and efficiency. Molar ratios of Fe2+/MnO2 and H2SO4/MnO2 in excess to the stoichiometric amounts were needed for successful manganese dissolution. Under the optimum condition (ore particle size of −60+100 mesh, Fe2+/MnO2 molar ratio of 3.0, H2SO4/MnO2 molar ratio of 2.0) manganese could be extracted with over 95% efficiency by 20 minutes leaching at room temperature. A kinetic analysis based on dimensionless time method showed that shrinking core – ash diffusion control model fits the experimental results reasonably well. Value of activation energy was found to be 28.1 kJ/mole for the proposed mechanism.
Javad Bahrami, Mohammad Hossein Paydar, Nader Setoudeh, Mohammad Hossein Shariat,
Volume 6, Issue 4 (12-2009)
Abstract

  Abstract

  The effect of mechanical activation using an attrition mill on the particle size of an ilmenite concentrate and its effect on the ability of the concentrate for Iron separation during hydrochloric acid leaching and the kinetics of the dissolution process have been investigated. It was observed that mechanical activation in an attritor significantly enhances the dissolution of iron in hydrochloric acid while have a slight effect on dissolution of titanium. With the mechanically activated ilmenite using an attrition mill, leaching conversion at 90 oC reached to 80%. The kinetic data of leaching of mechanically activated ilmenite was found to follow shrinking core model. Mechanically activating ilmenite using the attrition mill was found to cause the activation energy of leaching to be decrease from 43.69 , found for samples leached without mechanically activated, to 18.23 .


M.sh. Bafghi, A.h. Emami, A. Zakeri, J. Vahdati Khaki,
Volume 7, Issue 2 (6-2010)
Abstract

Abstract:

has been investigated. It has been shown that the mechanism of leaching reaction is diffusion through the product layer

and does not undergo any change as a result of mechanical activation in a wide range of experimental conditions.

Leaching rate is strongly influenced by milling intensity and the effect of ball to powder mass ratio is stronger than

milling time. Curve fitting of experimental data shows that leaching rate constant is approximately a linear function

of ball to powder mass ratio, while it obeys a power function with regard to the milling time.

The kinetics of chalcopyrite leaching in a ferric sulfate media for raw and mechanically activated samples

M. M. Kashani Motlagh, A. A. Youzbashi, Z. Amiri Rigi,
Volume 8, Issue 4 (12-2011)
Abstract

 A natural bentonite obtained from Khorasan, Iran, was submitted to acid activation with sulphuric acid. Sample aliquots (5gr)
were leached with 100 ml H2SO4 solutions of various concentrations (2–7N) at 80±2 oC for 2 hours. X–ray diffraction, chemical analysis, infrared spectroscopy and specific surface area measurements were performed in order to evaluate important structural modifications occurring as a result of acid attack. Octahedral sheet was affected by acid activation resulting into the dissolution of cations (Mg2+, Fe2+, Al3+) and consequent decomposition of montmorillonite structure. Bentonite samples were then tested in order to verify their capacity to bleach colza–soybean oil, and their performances were compared to that of a commercial bleaching clay. The bleaching ability of the natural clay was poor when compared with that of the industrial adsorbent. Acid activation of the bentonite sample with 7N sulphuric acid yielded an adsorbent material which was highly efficient in the bleaching of the oil functioned better than the commercial clay product under the same conditions.
M. Shcikhshab Bafghi, F. Friz' , M. Sakaki,
Volume 11, Issue 1 (3-2014)
Abstract

Vanadium recovery of Thermal Power Plant Ash (TPPA) is an attractive process which simultaneously satisfies the pollution control standards regarding TPPA disposal and provides a valuable source of vanadium for industrial demands. In the present research work, sulfuric acid leaching route has been employed for vanadium recovery from an Iranian TPPA. Effects of acid concentration, temperature, acid/TPPA ratio, leaching time as well as TPPA particle size on the leaching efficiency of vanadium have been investigated. Experimental results showed that leaching efficiency of vanadium is significantly affected by the leaching conditions. The results revealed that with acid concentration of about 15%, temperature around 75 °C, acid/TPPA ratio~15, leaching time about 120 minutes and particle size of 75 - 150 pm, almost 92% of vanadium can be dissolved
M. Ghobeiti Hasab, F. Rashchi, Sh. Raygan,
Volume 11, Issue 2 (6-2014)
Abstract

In this paper, gold leaching of a refractory sulfide concentrate by chloride–hypochlorite solution was investigated and effects of stirring speed, temperature and particle size on the leaching rate were reported. Experimental data for leaching rate of gold were analyzed with the shrinking–core model. Results were consistent with chemical reaction control mechanism in the first 1 h of leaching and diffusion control mechanism in the second 1 h. Apparent activation energy also was found to be 22.68 kJ/mol in the first step and 3.93 kJ/mol in the second step of leaching.
E. Mohammadi, M. Pourabdoli,
Volume 16, Issue 2 (6-2019)
Abstract

The effect of mechanical activation on the kinetics of ammoniacal thiosulfate leaching of a refractory oxide gold ore containing 2.8 ppm Au was investigated. The gold extraction of 99.81% was achieved by 16 h leaching of a sample mechanically activated for 60 minutes. The gold extraction observed for a similar reference sample without mechanical activation was only 55%. Studies revealed that leaching progresses at two different rates depending on the leaching time (0-2 h and 2-16 h). It was observed that diffusion through an ash layer as a dominant mechanism controls the leaching of samples mechanically activated up to 45 minutes during total leaching time, while reaction control and liquid film diffusion are dominant mechanisms for leaching of a sample mechanically activated for 60 minutes during 0-2 h and 2-16 h, respectively. The extraction observed during the ash diffusion step depends significantly upon mechanical activation time.  Mechanical activation of 60 minutes results in high gold extraction in this step which when combined with subsequent chemical reaction gives close to 100% gold extraction in a 16 hour leach.  Mechanical activation for up to 45 minutes leads to a modest improvement in overall gold extraction compared with the reference test without mechanical activation

R. Katal, A. Azizi, M. Gharabaghi,
Volume 17, Issue 2 (6-2020)
Abstract

Present paper investigates the dissolution behavior of copper from chalcopyrite concentrate sample using cupric chloride solution in detail. Response surface modeling (RSM) in combination with d-optimal design (DOD) was utilized for modeling and optimizing the cupric chloride leaching process. At first, a quadratic polynomial model was developed for the relationship between the recovery of copper and influential factors. The predictions indicated an excellent agreement with the experimental data (with R2 of 0.9399). Then, the effects of main factors including pH (1-4), liquid/solid ratio (2-7 mL/g), temperature (70-90 °C), CuCl2 concentration (6-35 g/L), and leaching time (0.5-16) were determined. The findings demonstrated that the temperature and CuCl2 concentration were the most effective factors on the dissolution rate of copper from chalcopyrite sample, while liquid/solid ratio had the lowest impact. The recovery of copper increased linearly with an increment in the liquid/solid ratio and the decrease in the pulp pH. Additionally, the recovery enhanced by increasing the temperature and CuCl2 concentration owing the generation of Cu–Cl complexes species and reached a plateau point and then almost remained unchanged. Meanwhile, it was found out that the recovery of copper was independent of the interaction between factors. Moreover, the optimization of leaching process was carried out by Design Expert (version 7) software and desirability function method and the highest recovery of copper was found to be about 86.1% at a pH of ~1.4, temperature of 89 °C, liquid/solid ratio of 6.8 mL/g, CuCl2 concentration of 21.79 g/L and leaching time of ~8 h.
 
Saeid Karimi, Akbar Heidarpour, Samad Ghasemi,
Volume 18, Issue 2 (6-2021)
Abstract

In this research, expanded graphite (EG) was successfully fabricated using a simple ball milling process followed by hydrofluoric (HF, 10 wt. %) leaching. The effects of ball milling time (0-15 h) and leaching time (1-24 h) on the exfoliation of graphite were examined by XRD and Raman spectra. Furthermore, the morphological evaluation of the obtained expanded graphite samples was carried out by scanning electron microscopy (SEM). The XRD results of the ball-milled and HF treated samples showed a slight peak shift and broadening of (002) plane for expanded graphite compared to the precursor and HF-treated samples. Moreover, the intensity of the (002) planes remarkably decreased by the ball milling process but remained constant after HF treatment. Raman spectra of the samples confirmed the ordering process only in HF-treated specimens. Moreover, the intensity ratio of 2D1 to 2D2 band gradually increased with enhancing the HF treatment time up to 5 hours, indicating a decrement in the number of graphite layers by leaching in the HF solution.
Yaser Moazzami, Mahdi Gharabaghi, Ziadin Shafaei Tonkaboni,
Volume 19, Issue 4 (12-2022)
Abstract

Ionic liquids as green solvents with high thermal stability, recyclability, low flash point, and low vapor
pressure, have been considered as a viable alternative in hydrometallurgical processes. In this study the leaching
kinetics of chalcopyrite concentrate was investigated using 1-Butyl-3-methylimidazolium hydrogen sulfate
(BmimHSO4) as an acidic ionic liquid. The Effect of operational parameters, including temperature, BmimHSO4
concentration, H2O2 concentration, stirring speed, solid-to-liquid ratio, and particle size on the rate of copper
dissolution of CuFeS2 were examined systematically. The highest Cu efficiency (ca. 97%) was achieved using 40%
(w/v) BmimHSO4, 30 %v/v H2O2, and 10 g.L-1 solid to liquid ratio for particle sizes less than 37 μm at 300 rpm and
45°C after 180 min leaching time. Kinetics study using Shrinking Core Model (SCM) revealed that CuFeS2 leaching
process using BmimHSO4 follows chemical reaction-controlled process. Under these circumstances, the calculated
activation energy was 46.66 KJ/mol. Moreover, the orders of reaction with respect to BmimHSO4 and H2O2
concentration, solid to liquid ratio and particle size were estimated to be 0.539, 0.933, −0.676 and −1.101
respectively. The obtained Arrhenius constant was found to be 0.26  106. The calculation of apparent activation
energy using “time given to a fraction method” revealed that the leaching mechanism remains the same over the
course of time.

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