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Showing 27 results for Mg

M. S. Kaiser,
Volume 11, Issue 4 (12-2014)
Abstract

The evaluation of texture as a function of recrystallization has been characterized for directly cold rolled Al-6Mg, Al-6Mg-0.4Sc and Al-6Mg-0.4Sc-0.2Zr alloys. Samples were annealed isothermally at 400 °C for 1 to 240 minutes to allow recrystallization. Recrystallization kinetics of the alloys is analyzed from the micro-hardness variation. Isothermally annealed samples of aluminum alloys were also studied using JMAK type analysis to see if there exists any correlation between the methods. Recrystallization fraction behavior between two methods the scandium added alloys show the higher variation due to precipitation hardening and higher recrystallization behavior. The scandium and zirconium as a combined shows the more variation due to formation of Al3(Sc, Zr) precipitate. From the microstructure it is also observed that the base Al-Mg alloy attained almost fully re-crystallized state after annealing at 400 °C for 60 minutes
S. Ahmadi, H. R. Shahverdi,
Volume 12, Issue 2 (6-2015)
Abstract

Crystallization of α – Fe phase during annealing process of Fe55Cr18Mo7B16C4 bulk amorphous alloy has been evaluated by X- ray diffraction, differential scanning calorimetric tests and TEM observations in this research. In effect, crystallization mechanism and activation energy of crystallization were evaluated using DSC tests in four different heating rates (10, 20, 30, 40 K/min). A two -step crystallization process was observed in the alloy in which α–Fe phases was crystallized in the first step after annealing process. Activation energy for the first step of crystallization process (i.e. α – Fe phase) was measured to be 276 (Kj/mole) according to Kissinger kinetic model. Furthermore, Avrami exponent calculated from DSC curves was two and a three -dimensional diffusion controlled mechanism with decreasing nucleation rate was observed in the alloy. It is also known from the TEM observations that crystalline α – Fe phase nucleated in the structure of the alloy in an average size of 10 nm and completely mottled morphology
E. Khoshomid Aghdam, R. Naghizadeh, H. R. Rezaie,
Volume 12, Issue 3 (9-2015)
Abstract

MgAl2O4/Ti(C,N) composites were synthesized through aluminothermic reaction between Al,TiO 2,MgO powders and phenolic resin in coke bed condition. Effect of addition of carbon black and sugar into the mixture at different temperatures were investigated. The phases and microstructures of samples were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). MgAl 2O4 /Ti(C,N) composites without additive were obtained after heat treatment at 1600˚C. With addition of carbon black TiC, TiN and Ti(C,N) were appeared after firing at 1400˚C and formation of spinel/Ti(C,N) composites were completed at 1600˚C. In sample containing sugar, MgAl2O4 -Ti(C,N) composite were completely synthesized at 1400˚C. In this sample crystallite size of Ti(C,N) were 32 nm and carbon content of titanium carbonitride (Ti(C,N)) reached to 0.442 value.
M. Ershadi Khameneh, H. Shahverdi, M. M. Hadavi,
Volume 12, Issue 4 (12-2015)
Abstract

Creep age forming (CAF) is one of the novel methods in aerospace industry that has been used to manufacture components of panels with improved mechanical properties and reduced fabrication cost. CAF is a combined age-hardening and stress-relaxation that are responsible for strengthening and forming, respectively. This paper deals with the experimental investigations of mechanical and springback properties of Al-Zn-Mg Al alloy in creep forming process. Creep forming experiments have been performed at temperatures of 120◦C and 180◦C for 6–72 h. Results indicated that yield stress and hardness of creep age formed specimens increased with increasing forming time and temperature,  simultaneously induced deflection by stress-relaxation increased. Incorporating spring back and mechanical properties, it can be found that the appropriate forming cycle was 180 ◦C/24 h among all forming conditions. CAF Time increase to a certain extent increased mechanical properties. This can be attributed to presence of stress in CAF that causes the precipitates be finer because of creation more nucleation sites. Therefor the growth of precipitates, takes place at long time and postpones the decreasing of the yield stress


M. Khosravi Saghezchi, R. Ajami, M. Biazar Markie, H. Sarpoolaky,
Volume 12, Issue 4 (12-2015)
Abstract

A comparing study on formation and microstructure features of aluminum titanate is investigated through both solid-state and sol-gel processes. Aluminum titanate formed by firing at 1350ºC and 1450ºC for 4h in solid-state process. In the sol-gel process formation of submicron sized particles is followed by addition of sucrose into the transparent sol. XRD analysis was confirmed the formation of aluminum titanate at 1400ºC  in lower duration of calcination (3h) without any additives in the sol-gel process. In this work 2wt% MgO is added to the samples as the additive for forming acceleration of aluminum titanate. The influence of MgO addition and heat treatment are studied on phase formation and microstructure development of aluminum titanate in both procedures. Additive optimizes aluminum titanate formation at lower temperatures (1300-1350ºC). Phase and microstructure studies of Mg containing samples optimally show significance in aluminum titanate formation.


M.h. Avazkonandeh-Gharavo, M. . Haddad-Sabzevar, H. Fredriksson,
Volume 13, Issue 2 (6-2016)
Abstract

Because the partition coefficient is one of the most important parameters affecting microsegregation, the aim of this research is to experimentally analyse the partition coefficient in Al-Mg alloys. In order to experimentally measure the partition coefficient, a series of quenching experiments during solidification were carried out. For this purpose binary Al-Mg alloys containing 6.7 and 10.2 wt-% Mg were melted and solidified in a DTA furnace capable of quenching samples during solidification. Cooling rates of 0.5 and 5 K/min were used and samples were quenched from predetermined temperatures during solidification. The fractions and compositions of the phases were measured by quantitative metallography and SEM/EDX analyses, respectively. These results were used to measure the experimental partition coefficients. The resultant partition coefficients were used to model the concentration profile in the primary phase and the results were compared with equilibrium calculations and experimental profiles. The results of calculations based on the experimental partition coefficients show better consistency with experimental concentration profiles than the equilibrium calculations.

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Z. Sadeghian, R. Dezfulizadeh,
Volume 13, Issue 2 (6-2016)
Abstract

In situ Al2024- Mg2Si composite was fabricated by spark plasma sintering (SPS) of reactive powder. Reactive powder was obtained from mechanical alloying (MA) of elemental powders. Clad layers of in situ composite were fabricated on Al substrates by spark plasma sintering (SPS). Structural evolution during MA process and after SPS was investigated by X-ray diffractometery (XRD). Scanning electron microscopy (SEM) was utilized to study the microstructure of sintered samples. Hardness and tensile behavior of sintered samples were investigated. The results showed that SPS of mechanically alloyed unreacted powder can result in the in situ formation of Mg2Si and Mg2Al3 within the Al matrix. SPSed clad layer showed a sound and clear interface to the Al substrate with a hardness of about 140 HV. Sintered in situ composite exhibited a tensile strength of 288 MPa.

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N. Aboudzadeh, Ch. Dehghanian, M.a. Shokrgozar,
Volume 14, Issue 4 (12-2017)
Abstract

Recently, magnesium and its alloys have attracted great attention for use as biomaterial due to their good mechanical properties and biodegradability in the bio environment. In the present work, nanocomposites of Mg - 5Zn - 0.3Ca/ nHA were prepared using a powder metallurgy method. The powder of Mg, Zn and Ca were firstly blended, then four different mixtures of powders were prepared by adding nHA in different percentages of 0, 1, 2.5 and 5 %wt. Each mixture of powder separately was fast milled, pressed, and sintered. Then, the microstructure and mechanical properties of the fabricated nanocomposites were investigated. The XRD profile for nanocomposites showed that the intermetallic phases of MgZn2, MgZn5.31 and Mg2Ca were created after sintering and the SEM micrographs showed that the grain size of nanocomposite reduced by adding the nHA. The nano composite with 1wt. % nHA increased the density of Mg alloy from 1.73 g/cm3 to 1. 75 g/cm3 by filling the pores at the grain boundaries. The compressive strength of Mg alloy increased from 295MPa to 322, 329 and 318MPa by addition of 1, 2.5 and 5wt. % nHA, respectively.

A. Eivani, S.h. Seyedein, M. Aboutalebi,
Volume 15, Issue 1 (3-2018)
Abstract

In this research, samples of AlMg0.7Si aluminum alloy are deformed up to three passes using equal channel angular pressing (ECAP). Formation of a sub-micron structure after three passes of ECAP is demonstrated. Microstructural stability of the samples is investigated at temperatures of 300-500 °C. At 300 °C, fine recrystallized structure forms after 10 min which remains stable when the annealing proceeds up to 18 hrs. However, at 350 °C and higher, the microstructure is quite unstable. Even by 10 sec annealing, the samples exhibit recrystallized structure which turned to abnormal grain growth when temperature enhances to 500 °C and time up to 300 sec.
 

M. H. Zamani, M. Divandari, M. Tamizifar,
Volume 15, Issue 1 (3-2018)
Abstract

Lap joints of commercially pure magnesium plates to aluminium plates (Magnesium plate on the top, and Aluminium plate, grade 1100, on the bottom side) were conducted by friction stir welding using various traveling and rotation speeds of the tool to investigate the effects of the welding parameters on the joint characteristics and strength. Defect-free lap joints were obtained in the welding traveling speed range of 40-80 mm/min, and rotational speed range of 1200-1600 rpm. The shear tensile strength of Mg/Al joints increased as a result of decreasing the welding speed from 120 to 40 mm/min at constant rotation speed of 1600 rpm.  Defects such as surface grooves, excessive flash, tunnels, and voids were observed if the joints prepared out of the mentioned range. The effects of the welding parameters are discussed metallographically based on observations with optical and scanning electron microscopes.

A. Beigei Kheradmand, S. Mirdamadi, S. Nategh,
Volume 17, Issue 3 (9-2020)
Abstract

In the present study, the effect of adding minor amounts of scandium and zirconium elements to the 7075 alloyon the re-crystallization behaviour of one aluminium alloy (7000 series) was investigated. For this purpose, two kinds of Al-Zn-Mg-Cu-Sc-Zr alloys with the same amount of Zr and different amount of Sc were prepared. Homogenization durations and temperatures of alloys after alloying were obtained by DSC analysis and optical microstructure observations. The results showed that the optimum homogenization temperatures for Al-Zn-Mg-Cu-0.05Sc-0.1Zr and Al-Zn-Mg-Cu-0.1Sc-0.1Zr alloys were 5000C and 4900C respectively, and the optimum duration for both alloys was 12hours. After homogenization of alloys, the re-crystallization behaviour of the alloys was investigated by Brinell hardness test. Obtained results showed that although the starting re-crystallization temperature for both alloys was similar in 2 hours, but it was 130°C for alloys with 30% forming, and 120°C for alloys with 50%forming and recrystallization temperature for Al-Zn-Mg-Cu-0.1Sc-0.1Zr alloy was 350in 2 hours. Despite what was expected, the hardness of Al-Zn-Mg-Cu-0.05Sc-0.1
R. Niazi, E. Tohidlou, H. Khosravi,
Volume 17, Issue 3 (9-2020)
Abstract

The effects of erbium (Er) addition at various weight percentages (0-0.6 wt.% at an interval of 0.2) on the microstructural characteristics, tensile response and wear properties of as-cast Al-7.5Si-0.5Mg alloy were evaluated. The microstructure of samples was examined by X-ray diffraction, optical microscopy and scanning electron microscopy. The obtained results demonstrated that the incorporation of erbium obviously decreased the α-Al grain size and eutectic Si, and altered the Si morphology from plate to semi-globular. Further addition of erbium (> 0.2 wt.%) did not alter the eutectic morphology and size. Moreover, the Al3Er phase was also observed in the eutectic region after modification. Out of the erbium contents used, 0.2 wt.% erbium showed the best influence on the tensile and wear properties. Compared with those of unmodified specimen, the values of ultimate tensile strength and elongation were enhanced by 31% and 39%, respectively with the introduction of 0.2 wt.% erbium. Additionally, a remarkable enhancement in the wear properties was observed with the addition of 0.2 wt.% erbium.
 

M. Hamdi, H. Saghafian Larijani, S. G. Shabestari, N. Rahbari,
Volume 17, Issue 3 (9-2020)
Abstract

Aluminum matrix composites are candidate materials for aerospace and automotive industries owing to their specific properties such as high elastic modulus (E), improved strength and low wear rate. The effect of thixoforming process on the wear behavior of an Al-Mg2Si composite was studied in this paper. During applying thixoforming process, casting defects  such as macrosegration, shrinkage and porosity are being effectively reduced. These advantages are sufficient to attract more exploration works of thixoforming operation. Thermal analysis of the composite, as-cast microstructure, wear surface and subsurface area of the thixoformed alloy were  investigated. Wear behavior of  the specimens were examined using a pin-on-disk machine  based on ASTM-G99, at the applied loads of 25, 50 and 75 N and the constant sliding velocity of 0.25m/s. The worn surfaces and subsurfaces were examined by scanning electron microscopy (SEM). The experimental results indicated that the thixoformed specimens exhibited superior wear resistance than the as-cast alloy. Moreover, the dominant wear mechanism is an adhesive wear followed by the formation of a mechanical mixed layer (MML). However, a severer wear regime occurs in the as cast specimens compared with the thixoformed ones

H. Momeni, S. Shabestari, S.h. Razavi,
Volume 17, Issue 4 (12-2020)
Abstract

In this research, densification and shape distortion of the Al-Cu-Mg (Al2024) pre-alloyed powder compact in the supersolidus liquid phase sintering process (SLPS) were investigated. The effect of Sn on the sintering process was also studied. The powders were compacted at pressures ranging from 100 to 500 MPa in a cylindrical die. The sintering process was performed in a dry N2 atmosphere at various temperatures (580-620 ºC) for 30 min at a heating rate of 10 ºCmin-1. Results showed that the onset of densification process was observed at 600ºC and onset of distortion was occurred at 610ºC. Addition of 0.1 wt. %Sn to the alloy has increased the distortion of the samples produced from Al-Cu-Mg pre-alloyed powder, but their densification has been improved. The compact pressure of 200MPa caused the complete densification at the optimum sintering temperature and at the compact pressures greater than 200MPa; the sintered density was independent of green density. 
 

Zahra Rousta, Esmaeil Tohidlou, Hamed Khosravi,
Volume 18, Issue 1 (3-2021)
Abstract

This study deals with the effects of erbium (Er) addition on the microstructural evolution and tensile properties of Al-Mg2Si in-situ metal matrix composites. The morphology of primary Mg2Si and eutectic phases were observed in details using optical microscope and scanning electron microscopy (SEM). The results showed that the increase of Er content has a slight effect on the size and morphology of primary Mg2Si phases, but the eutectic structure evolves from the coarse structure into the fine one. Also, with Er addition the eutectic mixtures of Al and Mg2Si with fibrous morphology has been developed instead of the flake like Al-Mg2Si eutectic microstructure. Meanwhile, Al3Er phase was observed in the samples containing Er. The ultimate tensile strength (UTS) of the composite changes under the various content of Er. The maximum strength was found at the 0.6 wt% Er with the fine eutectic microstructure. The study of SEM micrographs from the fracture surface of composites revealed that Er addition changes the fracture mode from brittle to ductile one with fine dimples. The mechanism of microstructural evolution was discussed in details.
Saeed G. Shabestari, Sahar Ashkvary, Farnaz Yavari,
Volume 18, Issue 3 (9-2021)
Abstract

The influence of melt superheating treatment on the solidification characteristics and microstructure of Al–20%Mg2Si in-situ composite has been investigated. The results revealed that melt superheating temperature has a significant effect on solidification parameters and morphology of primary Mg2Si particles. Solidification parameters acquired using cooling curve thermal analysis method, indicate that both nucleation temperature and nucleation undercooling of primary Mg2Si particles increase by increasing melt superheating temperature, while recalescence undercooling decrease under the same condition. Also, based on the microstructural evaluations, melt superheating treatment can refine primary Mg2Si particles and alter their morphology from dendritic shape to more spherical shape and the eutectic microstructure of a-Al + Mg2Si becomes finer and the distance between eutectic layers becomes smaller.
 

Mitra Ghannadi, Hediye Hosseini, Bagher Mohammad Sadeghi, Bahman Mirzakhani, Mohammad Tahaaha Honaramooz,
Volume 18, Issue 3 (9-2021)
Abstract

The objective of the present paper is to investigate the effects of rapid heating and cryogenic cooling on on the microstructure and tensile properties of Al-Cu-Mg. The specimens were subjected to three heat treatment cycles in which the Infrared heating (IR) were used as the heating medium at the ageing stage, and the liquid nitrogen and water were used as the quenching mediums. The ageing temperature and time were 190⁰C and from 2 hours to 10 hours, respectively.The results indicated that by using IR at the ageing stage, the hardening rate enhanced because the rapid heating via this method leads to faster diffusion of the alloying elements. Moreover, the high density of nano-sized precipitates formed during ageingleads to higher strength and suitable ductility. Cryogenic treatment showed a negligible effect on both microstructure and tensile properties; however, it improved ductility. Overall, the combination of a high heating rate and cryogenic treatment led to the highest mechanical properties. SEM micrograph of the fracture surface of alloy demonstrated that in Cryogenic treatment+Artificial Ageing (CAA) condition, the surface had been fully covered by deep dimples in contrast to the Cryogenic treatment+Infrared Heating (CIR) and Water-Quench+ Infrared Heating (QIR) conditions which their dimples were shallow and also some facets were observed.
Amirhossein Kazemi, Arash Fattah-Alhosseini, Maryam Molaei, Meisam Nouri,
Volume 19, Issue 2 (6-2022)
Abstract

In this study, for the first time, the Forsterite (Mg2SiO4) nanoparticles (NPs) with the size of about 25 nm were added to the phosphate-based electrolyte, and the characteristics and properties of the obtained plasma electrolytic oxidation (PEO) coating on AZ31 Mg alloy was investigated. The results of the potentiodynamic polarization measurements revealed that after one week of exposure to simulated body fluid (SBF) solution, the coating with Mg2SiO4 NPs possessed 12.30 kΩ cm2 polarization resistance, which was more than two times greater than that of the coating without NPs. The thicker coating layer, lower wettability, and also presence of Mg2SiO4 NPs inside the pores were responsible for enhanced corrosion protection in the Mg2SiO4 NPs incorporated coating. After three weeks of immersion in SBF solution, the in-vitro bioactivity test results indicated the ability of the NPs-containing coating to form apatite (Ca/P ratio of 0.92) was weaker than the coating without NPs (Ca/P ratio of 1.17). This could be attributed to the lower wettability of the coating with NPs and supports that the addition of the nanoparticles is not beneficial to the bioactivity performance of the coating. 
Zainab J. Shanan, Huda M.j. Ali, H.f. Al-Taay,
Volume 19, Issue 3 (9-2022)
Abstract

         The objectives of this work is to synthesize TiO2/MgO nanocomposites using a pulse laser deposition technique. At a vacuum pressure of 2.5 10-2 mBar, TiO2/MgO nanocomposites were synthesized on substrates with a laser power of 600 mJ and a wavelength of 1064 nm. This search utilizes various pulses (500, 600, and 700) at a 6-Hertz repetition rate. X-ray diffraction was utilized to investigate crystallography of the phases in the samples, as well as average crystallite size (XRD). An increase in the average crystal size was observed with an increase in the number of shots (from 35.15 to 38.08) nm at (500 to 700) shots respectively. The impact of the number of laser shots on the surface characteristics of TiO2/MgO nanocomposites was also evaluated using atomic force microscopy (AFM) and field emission scanning electron microscopy (FE-SEM). Finally, optical characteristics were evaluated using UV-Vis spectroscopy. Increasing the number of shots increased the absorbance and thus reduced the energy gap. 

Mohammad Alipour,
Volume 20, Issue 1 (3-2023)
Abstract

The effect of Strain-Induced Melt-Activated (SIMA) Process, ultrasonic treatment (UST) and Al-5Ti-1B refiner on the microstructure and globularity of Al–15%Mg2Si composite was studied. Deformation of 25% were used. After deformation the samples were heated at 560, 580 and 595 °C for 5, 10, 20 and 40 min. The composite was treated with different amounts of the Ti concentrations and ultrasonic treatment with different power. Microstructural study was carried out on the alloy. It was observed that SIMA process, ultrasonic treatment and Al-5Ti-1B refiner has caused the globular morphology of Mg2Si particles. The results showed that for the desired microstructures of the alloy during SIMA process, the optimum temperature and time are 595 °C and 20 min respectively. Optimum amount of Ti refiner is 1 wt.% and power for UST is 1800W. After applying the SIMA process, Al-5Ti-1B master alloy and ultrasonic treatment, the strength and engagement have increased. This means that tensile strength increases from 251 MPa to 303 MPa and elongation percentage improves from 2.1 to 3.4, respectively.
 

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