Showing 109 results for Alloy
Hossein Momeni, Sasan Ranjbar Motlagh,
Volume 21, Issue 3 (9-2024)
Abstract
The present work deals with the hot deformation behavior of commercial Nb alloy C-103 and its microstructure evolution during uniaxial compression tests in the temperature range of 700-1100 °C and the strain rate range of 0.001-0.4 s-1. Strain rate sensitivity, calculated from the compression tests data, was almost constant and showed a negative value in the temperature range of 700-900 °C but increased significantly beyond 900 °C. Dynamic strain aging was found to have a predominant effect up to 900 °C, beyond which dynamic recovery and oxidation influenced the compressive properties. The microstructure of the deformed samples showed indications of dynamic recrystallization within the high strain rate sensitivity domain and features of flow instability in the regime of low strain rate sensitivity. The 950–1000 °C temperature range and strain rate range of 0.001-0.1 s-1 were suggested as suitable hot deformation conditions. The constitutive equation was established to describe the alloy's flow behavior, and the average activation energy for plastic flow was calculated to be 267 kJ/mol.
Majid Tavoosi,
Volume 21, Issue 3 (9-2024)
Abstract
The present study focuses on the phase and structural features of MnAl intermetallic compound during solid-state synthesis. In this regard, the milling process was done in differentMn50+xAl50-x (0<x<7.5)powder mixtures and the prepared samples were evaluated using X-ray diffractometer, scanning and transmission electron microscopy, differential thermal analysis and vibrating sample magnetometer. The results showed that the τ-MnAl magnetic phase with L10 structure could not be formed during the milling and low temperature annealing. During milling process, Al atoms dissolve in Mn network and a single β-Mn supersaturated solid solution (SSSS) form. The β-Mn (SSSS) phase is unstable and transforms into the icosahedral quasi-crystal as well as γ2-Al8Mn5 and β-Mn stable phases during subsequent annealing.
Faraz Hussain, Muhammad Umar Manzoor, Muhammad Kamran, Tahir Ahmad, Fahad Riaz, Sehrish Mukhtar, Hafiz Muhammad Rehan Tariq, Muhammad Ishtiaq,
Volume 21, Issue 3 (9-2024)
Abstract
Magnesium alloys are increasingly valued for biomedical applications due to their biocompatibility. This study investigates Mg-AZ31B alloy samples treated with quartz and alumina grits (<200 μm) at varied pressures, followed by anodization in an eco-friendly alkaline electrolyte. The results show that increased blasting pressure produces a rougher surface. Anodization time significantly affects the thickness of the anodic film, leading to a transition in surface morphology from fine to coarse structures with complete film coverage. Characterization by XRD reveals that the anodic film mainly comprises magnesium oxide and hydroxide phases. Open Circuit Potential (OCP) measurements demonstrate enhanced corrosion resistance post-anodization, particularly notable at 40 minutes on alumina-blasted samples. ANOVA confirms that both blasting pressure and anodization time significantly influence coating thickness and OCP, indicating the formation of a dense anodized layer.
Amirreza Bali Chalandar, Amirreza Farnia, Hamidreza Najafi, Hamid Reza Jafarian,
Volume 22, Issue 1 (3-2025)
Abstract
This study investigates the microstructural evolution and variations in the mechanical properties of pre-cold worked Nimonic 80A superalloy, subjected to two levels of deformation (25% and 50%) and welded via Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques using ER309L filler wire. The objective is to evaluate the effect of the initial microstructure on the welding behavior of Nimonic 80A and compare the weldments produced using GTAW and PCGTAW. Microstructural characterization was conducted using optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). XRD analysis demonstrated that the welding pulsed current mode, compared to the continuous current mode and at equal heat input, led to a refined microstructure, suggesting improved welded mechanical properties of the weld. It also showed a potential reduction in grain refinement with a higher level of cold work. Tensile testing demonstrated that fractures consistently occurred within the weld zone (WZ), with the PCGTAW sample achieving the highest tensile strength (766 MPa). Microhardness analysis indicated a notable reduction in hardness within the heat-affected zone (HAZ) and WZ, particularly in the 50% pre-cold worked sample. However, PCGTAW retained higher hardness due to its refined microstructure. The weld metal primarily consisted of an austenitic microstructure characterized by dendrites and interdendritic precipitates. Microstructural analysis revealed that welding induced significant changes in the weldment, with the PCGTAW sample exhibiting a more uniform microstructure and smoother transitions at the weld interface. Fractography confirmed ductile fracture in all specimens, with smoother and more uniformly distributed dimples in the PCGTAW sample. These findings highlight the advantages of pulsed current welding in optimizing the mechanical performance of Nimonic 80A welds and suggest its potential application in industries requiring superior weld quality.
Seyed Hossein Razavi, Amirhossein Riazi, Alireza Khavandi, Mostafa Amirjan, Mohsen Ostad Shabani, Hossein Davarzani, Yazdan Shajari,
Volume 22, Issue 2 (6-2025)
Abstract
Additive manufacturing (AM) of metallic parts has gained significant attention in recent years due to its ability to produce components without traditional tooling such as molds, melting furnaces, or extensive raw material preparation. Its unique capability to fabricate complex geometries has revolutionized part design and enabled substantial weight reduction. This review first outlines the development trajectory of metal-based AM, with a particular focus on laser-based fusion methods, including Laser Powder Bed Fusion (LPBF) and Direct Laser Deposition (DLD). Understanding this evolution helps researchers identify both the capabilities and limitations of AM technologies, thereby enhancing their application in areas such as prototyping, mass production, and repair. Each metal possesses unique physical and chemical properties, which often make traditional manufacturing methods more challenging—especially for alloys with high strength, hardness, or temperature resistance. In this context, the review then focuses on nickel-based superalloys (NBSAs), which are widely used in high-temperature and high-stress environments but are particularly difficult to process using conventional techniques. Their application serves as a representative case study for evaluating the performance and feasibility of AM techniques for advanced materials. Furthermore, the future prospects of AM are discussed, including advancements in monitoring systems, integration of machine learning, and the development of AM-specific alloys. As a novel aspect, this work compares LPBF and DLD in terms of their advantages, limitations, and resulting material properties, along with a comparison to traditional manufacturing methods such as casting and wrought processing.
Mahdi Rajaee, Mahdi Raoufi, Zeinab Malekshahi Beiranvand, Abbas Naeimi,
Volume 22, Issue 2 (6-2025)
Abstract
This research explored the impact of the nickel-to-manganese ratio and the influence of the matrix phase on the properties of W-Ni-Mn tungsten heavy alloys (WHAs), aiming to determine the optimal composition for achieving desirable alloy properties. For this purpose, tungsten, nickel, and manganese powders with specified weight percentages underwent two rounds of wet milling. Powder mixtures were obtained with weight ratios of 90W-6Ni-4Mn, 90W-8Ni-2Mn, and 88W-10Ni-2Mn. These mixtures were then compressed through the cold pressing method at a pressure of 250 MPa. Subsequent reduction and sintering processes were carried out in a tube furnace at temperatures of 1150 and 1400 °C, respectively. Microstructural characterization was conducted using both optical and electron microscopy. The results showed that the change in chemical composition is not significantly effective on the sintering density of the samples and also the highest sintering density, reaching 90.11%, was achieved with the 88W-10Ni-2Mn sample. Furthermore, the results demonstrated that carburization of W-Ni-Mn WHAs during the sintering process led to an increase in the micro-hardness of the samples. The highest hardness, measuring 381 Hv, was observed in the 90W-6Ni-4Mn alloy, where carburization occurred. XRD results revealed that an increase in the nickel-to-manganese ratio led to a reduction in the peaks of manganese carbide and tungsten carbide. Consequently, this decrease in carbide peaks resulted in a reduction in hardness, reaching 352 Hv in the case of the 88W-10Ni-2Mn sample. Additionally, the alloys 90W-6Ni-4Mn and 88W-10Ni-2Mn both exhibited the lowest continuity, a value of 0.5. Fracture surface SEM images illustrated that the 90W-6Ni-4Mn alloy, characterized by the lowest nickel-to-manganese ratio (1.5), exhibited the highest trans-granular fracture mode involving cleavage and matrix tearing, which is considered desirable. Furthermore, an increase in the matrix phase content resulted in a shift of the preferred crack path, originating from the matrix phase.
Yasin Mehdizadeh, Saeed Reza Allahkaram, Mohammad H.mohammad-Ebrahimi, Majid Shamsarjmand,
Volume 22, Issue 4 (12-2025)
Abstract
The present work deals with the corrosion behavior and mechanical properties of a coted AZ31 magnesium alloy through plasma electrolyte oxidation (PEO) coating process in different alkaline electrolytes based on sodium silicate (Si-coating), sodium polyphosphate (P-coating) and sodium aluminate (Al-coating). The scanning electron microscopy (SEM) equipped with the energy dispersive x-ray spectroscopy (EDX) plus x-ray diffraction were recruited to investigate the morphology, chemical composition, and phase structure of coatings, respectively. Microscopic scrutiny revealed that the coating in the phosphate electrolyte was twice as thick and the relative porosity percentage was higher than those formed in the other electrolytes. The phase analysis indicated that the MgO was present as the prevailing phase in the Al-coating and P-coating. However, the dominant phase in the Si-coating was Mg2SiO4. Electrochemical testing was examined in a solution containing 3.5.wt% sodium chloride, showing improvements in corrosion resistance of coated alloys. These investigations confirmed that the corrosion resistance of Si-coating was dramatically higher than others which could be attributed to the presence of the dense and stable Mg2SiO4 phase as well as its relatively low porosity. According to the results of tensile tests, the coated samples had lower tensile strength and elongation than the uncoated one. The tensile strength and elongation diminished upon changing the electrolyte from Al-coating to P-coating, while the yield strength was almost similar. Further analyses indicated that the drop of tensile strength and elongation could be attributed to the presence of cracks and pores in the brittle ceramic PEO coating as stress concentration regions during deformation. Those areas are created due to thermal stress during the coating process and deformation in the elastic stage.
Alireza Hajialimohammadi,
Volume 23, Issue 1 (3-2026)
Abstract
This study successfully synthesized the CoCrFeNiMn high-entropy alloy (HEA) using a two-step powder metallurgy approach: mechanical alloying (MA) followed by spark plasma sintering (SPS). The research investigated the effects of processing parameters, specifically MA duration and SPS temperature, on the alloy's microstructure, densification, and mechanical properties. X-ray diffraction (XRD) analysis after 25 hours of MA (ball-to-powder ratio of 10:1) confirmed the formation of a single-phase face-centered cubic (FCC) solid solution. Scanning electron microscopy (SEM) images revealed significant powder particle refinement, with average particle sizes decreasing from initial micrometers to sub-micrometer ranges. The alloyed powders were then consolidated via SPS at temperatures of 800°C, 900°C, and 1000°C (40 MPa, 10 min in argon). Detailed analysis of the sintered samples showed relative densities ranging from 95.78% to 96.77%, with the highest density (96.77%) achieved at 1000°C. Vickers microhardness measurements exhibited a peak hardness of 446 HV at 900°C, with a decrease to 420 HV at 1000°C, primarily due to grain growth. This research establishes the combined MA and SPS approach as effective for producing high-density, high-hardness HEAs, underscoring the critical role of processing parameters in tailoring their final properties.
Seyed Mohammad Mirghasemi, Ehsan Mohammad Sharifi, Gholam Hossein Borhani,
Volume 23, Issue 1 (3-2026)
Abstract
The hot deformation behavior modeling and microstructural evolution of low-carbon boron steels with Ti (FBT) and Nb (FBN) additions were investigated and compared with a baseline boron-treated steel (FB) in our previous work. Hot compression tests were conducted at temperatures of 850–1150 °C and strain rates of 0.01–10 s⁻¹. Flow curve analysis revealed that both Ti and Nb increased flow stress and delayed the onset of dynamic recrystallization (DRX), with the effect more pronounced in FBN. Constitutive analysis based on the Arrhenius model showed that the activation energy of deformation increased from 293.37 kJ/mol in FB to 314.15 kJ/mol in FBT and 353.04 kJ/mol in FBN, highlighting the strong pinning effect of precipitates. Critical stresses and strains (σc, σp, εc, εp) followed the order FB < FBT < FBN, indicating higher resistance to recrystallization in the microalloyed steels. DRX kinetics, modeled using the Avrami equation, yielded exponents of 2.09, 1.65, and 1.88 for FB, FBT, and FBN, respectively, confirming that Ti suppressed nucleation more strongly than Nb. Microstructural analysis demonstrated that Ti inhibited BN formation and promoted TiN/Ti(C,N), whereas Nb retained BN and generated Nb(C,N), mainly at MnS interfaces. Grain size distribution analysis revealed that both FBT and FBN exhibited significantly finer and more homogeneous grains compared to FB, with average grain sizes at 1150 °C (0.1 s⁻¹) of 17.3 μm in FBT and 17.0 μm in FBN, nearly half that of FB (33.6 μm). Overall, Ti and Nb additions distinctly altered the high-temperature deformation and recrystallization mechanisms of boron steels, enhancing grain refinement while suppressing DRX, thereby extending the findings of our previous study on FB.
