Iranian Journal of Materials Science and Engineering

The Effect of Nickel to Manganese Ratio and the Matrix Phase on the Properties of W-Ni-Mn Tungsten Heavy Alloys

Mahdi Raoufi

This research explored the impact of the nickel-to-manganese ratio and the influence of the matrix phase on the properties of W-Ni-Mn tungsten heavy alloys (WHAs), aiming to determine the optimal composition for achieving desirable alloy properties. For this purpose, tungsten, nickel, and manganese powders with specified weight percentages underwent two rounds of wet milling. Powder mixtures were obtained with weight ratios of 90W-6Ni-4Mn, 90W-8Ni-2Mn, and 88W-10Ni-2Mn. These mixtures were then compressed through the cold pressing method at a pressure of 250 MPa. Subsequent reduction and sintering processes were carried out in a tube furnace at temperatures of 1150 and 1400 °C, respectively. Microstructural characterization was conducted using both optical and electron microscopy. The results showed that the change in chemical composition is not significantly effective on the sintering density of the samples and also the highest sintering density, reaching 90.11%, was achieved with the 88W-10Ni-2Mn sample. Furthermore, the results demonstrated that carburization of W-Ni-Mn WHAs during the sintering process led to an increase in the micro-hardness of the samples. The highest hardness, measuring 381 Hv, was observed in the 90W-6Ni-4Mn alloy, where carburization occurred. XRD results revealed that an increase in the nickel-to-manganese ratio led to a reduction in the peaks of manganese carbide and tungsten carbide. Consequently, this decrease in carbide peaks resulted in a reduction in hardness, reaching 352 Hv in the case of the 88W-10Ni-2Mn sample. Additionally, the alloys 90W-6Ni-4Mn and 88W-10Ni-2Mn both exhibited the lowest continuity, a value of 0.5. Fracture surface SEM images illustrated that the 90W-6Ni-4Mn alloy, characterized by the lowest nickel-to-manganese ratio (1.5), exhibited the highest trans-granular fracture mode involving cleavage and matrix tearing, which is considered desirable. Furthermore, an increase in the matrix phase content resulted in a shift of the preferred crack path, originating from the matrix phase.

Investigation the Impact of SnO2 Additive on the Structural, Optical, Electrical and Gas Sensing Characteristics of LaCrO3 Perovskite

Somnath Bhika Handge

This study investigates the effect of SnO₂ as an additive on the structural, electrical, optical, and gas sensing properties of LaCrO₃ nanoparticles. SnO₂ is added into the LaCrO₃ by weight percentage (1 wt. %, 3 wt. %, 5 wt. %, 7 wt. %, 9 wt. % and 11 wt. %) employing screen printing method. Initially, the nanoparticles of SnO₂and LaCrO₃ separately synthesis by sol-gel method and then used for the development of thick films. LaCrO₃ is used as host material while SnO₂is additive material. The structural characterizations like FESEM, EDX and XRD were carried out to investigate the morphology, elements and crystallite size respectively. The inclusion of SnO₂modifies the crystalline structure and surface morphology of LaCrO_3, as revealed by structural analyses. The optical characterizations like FTIR and UV were used for the study of impact of SnO₂additive on functional group and band gap of the host material respectively. Optical studies indicate a modification in the bandgap, affecting light absorption properties and indicating changes in electronic transitions. The electrical characterizations were conducted by using half bridge method. Electrical resistivity measurements show enhanced performance, likely due to variation in charge carrier mobility induced by the SnO₂additive. Among other selected wt. % SnO₂additives, 9 wt. % SnO₂added LaCrO₃ thick films shows maximum sensitivity to CH₄ gas at 120^oC operating temperature. The gas sensing characteristics demonstrate enhanced sensitivity, selectivity, and response time to target gases, suggesting that SnO₂doping improves the sensing capabilities of LaCrO₃ nanoparticles, making them more efficient as a gas sensor. Obtained findings suggest that, SnO₂as an additive enhances the multifunctional properties of LaCrO₃ nanoparticles, making them promising candidates for advanced gas sensing applications.

Development of Porous Character in Tamarind Wood Derived Charcoal by Microwave-Assisted Sodium Chloride Activation for Methylene Blue Adsorption

Sumrit Mopoung

Activated carbon preparation from tamarind wood derived charcoal by microwave-assisted sodium chloride activation was studied to investigate the effects of 0-5 wt.% NaCl and 450-850 W microwave heating power. The properties of the derived products were analyzed by FTIR, XRD, SEM-EDS, and BET. Methylene blue adsorption by the activated carbon products was also studied to evaluate the contract time, pH, methylene blue concentration, and adsorption isotherms. The study’s results showed that the percent yields (77.42-92.52%) of the fabricated activated carbons decrease with increasing wt.% of NaCl and MP. On the other hand, the contents of disordered graphitic carbon, carbonate, basic surface functional groups, and mesopores increased. However, 3 wt.% NaCl and 600 W microwave irradiation power were identified as appropriate conditions for activation, which created the micro-mesopore (pore size range 1.59 -14.76 nm) on the surface of the derived activated carbon products. Optimal values of equilibrium time and pH for methylene blue adsorption are 60 minutes and 8, respectively. The results of methylene blue concentrations were fitted to the Langmuir isotherm indicating 33.33 mg/g as the maximum methylene blue adsorption capacity.

Investigating the Effect of Current Density on Electrodeposited Ni-TiC-WC Composite Coating and Evaluating the Corrosion Resistance of the Coating and Substrate in NaCl Solution

Fatemehsadat Sayyedan

The aim of this study was to investigate the effect of current density on the microstructure of electrodeposited Ni–WC–TiC composite coatings on 304 stainless steel and compare the corrosion resistance of the coating and substrate in a 3.5 wt.% sodium chloride solution. A Watts nickel bath was employed under direct current (DC) conditions. Microstructure, elemental composition, and phase composition analyses were conducted using scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results revealed that the coating formed at a current density of 40 mA/cm² exhibited a denser microstructure with higher cohesion and uniformity compared to coatings produced at other current densities. The corrosion resistance of the coating and substrate was evaluated using Tafel and electrochemical impedance spectroscopy (EIS) analyses. The corrosion test results indicated that the substrate exhibited superior corrosion resistance compared to the coating. Based on the dynamic polarization test plots, the corrosion mechanism of the substrate is active-quasi passive, with a pseudo-passive layer forming on the sample which remains stable within the potential range of -0.17 to 0.17 V. Beyond this potential range, the sample becomes susceptible to pitting. In the coated sample, the corrosion behavior is similar to that of the substrate, with the exception that the pseudo-passive layer remains stable within a narrower potential range of -0.19 to 0.08 V.

In Vitro Evaluation of Ceramic-Amber Hardness Supported Zirconia

Saja Ali Muhsin

Ceramics in dentistry have been mainly recommended from a cosmetic perspective. Yet, the hardness behaviour may limit the application in many cases. Although amber glass is used for medications and chemicals, no studies focus on using amber glass for dental purposes as an additive material. This study aims to investigate the dark amber glass behaviour as a new additive material for dental ceramics. The amber glass powder was prepared using the ball mill technique. For the amber glass powder characterization, the SEM/EDX, particle size, DSC, Ion release, and XRD analysis were tested compared to VITA Lumex^®AC ceramic. In addition, the Vickers hardness test was applied for ceramic and ceramic amber with an addition of 0.01g, 0.03g, and 0.05g amber glass powder following the DIN EN ISO 6872/ 2019. Statistically, the ANOVA (post hoc- Tukey) test was used for hardness testing analysis at a significant P-value of (P≤0.05). The results show that the amber glass behaviour and composition elements seem similar to VITA ceramics. The addition of amber glass powder to ceramic shows an increase in the HV hardness of specimens. Overall, it was concluded that the amber glass powder could be a promising material for ceramics to use as an additive powder.

Fabrication, Microstructural Characterization, and Ablation Behavior of a Novel 3D Orthogonal Woven C/C-SiC-ZrB2 Composite Through I-CVI, SI, and LSI Combined Processes

malek naderi

This paper presents the novel fabrication method of a three-dimensional orthogonally woven (3DW) C/C-SiC-Zr B₂ composite and the effects of ZrB₂ and SiC particles on microstructure and the ablation behavior of the C/C–SiC–ZrB₂ composite are studied. C/C–SiC–ZrB₂ composite was prepared by isothermal-chemical vapor infiltration (I-CVI), slurry infiltration (SI), and liquid silicon infiltration (LSI) combined process. Pyrolytic carbon (PyC) was first infused into the 3DW preform by I-CVI at 1050^°C using CH₄ as a precursor in order to form a C/C preform with porous media. The next step was graphitization at 2400^°C for 1hr. Then ZrB₂ was introduced into 3DW C/C preform with a void percentage of 48 by impregnating the mixture of ZrB₂ and phenolic resin, followed by a pyrolysis step at 1050°C. A liquid Si alloy was infiltrated, at 1650 ^°C, into the 3DW C/C composites porous media containing the ZrB₂ particles to form a SiC–ZrB₂ matrix. An oxyacetylene torch flame was utilized to investigate The ablation behavior. ZrB₂ particles, along with the SiC matrix situated between carbon fiber bundles, form a compact ZrO₂-SiO₂ layer. This layer acts as a barrier, restricting oxygen infiltration into the composite and reducing the erosion of carbon fibers. The findings were supported by FESEM imaging and further confirmed through x-ray diffraction and EDS analysis. The addition of ZrB₂ to the C/C-SiC composite resulted in a lower mass and linear ablation rate; 2.20 mg/s and 1.4 µm/s respectively while those for C/C-SiC composite were 4.8 mg/s and 6.75 µm/s after ablation under an oxyacetylene flame (2500°C) for 120 s.

Vacuum Diffusion Bonding of Dissimilar Metal Alloys AA2219 and Ti-6Al-4V: Influence of Bonding Pressure on Microstructure and Mechanical Properties of the Bonding Joint

Veeresh Kumar G B

Dissimilar joints of AA2219 and Ti-6Al-4V alloys are obtained using the vacuum diffusion bonding method. The bonding pressure is controlled in the range of 1-4 MPa by keeping the bonding temperature and holding time constant. The influence of the bonding pressure on the microstructure and mechanical properties of the bonding joints is investigated. The diffusion behaviour across the interface of the bonding joints is increased with the increase in bonding pressure. The interface morphology of the specimen bonded at lower bonding pressures exhibits scraggly voids and cracks. The irregular voids and cracks are squeezed and gradually closed due to the significant increase in the diffusion between Al and Ti. The maximum shear strength of 81 MPa is obtained for the joint made at the bonding pressure of 4 MPa, and a diffusion layer of 0.76 µm is formed at the Ti side interface. The fracture morphology inferred the brittle failure of the bonding joints due to the formation of intermetallic compounds like TiAl, TiAl₂, and TiAl₃ at the interface of Al and Ti.

Effect of Polyvinyl Alcohol (PVA)/chitosan (CS) Weight Ratio on Morphology, Mechanical Properties, Antibacterial and Biodegradability of the Composite film for Food Packaging Applications

Muhammad Faiq Abdullah

Despite being an effective material for food packaging, chitosan (CS) exhibited poor ductility when processed into film, which restricted its use in this industry. In this study, composite films with enhanced properties were developed by incorporating polyvinyl alcohol (PVA) into CS through a simple solution casting method. The effects of different PVA/CS weight ratios (70:30, 50:50, and 30:70 w/w) on the morphology, mechanical properties, antibacterial activity, and soil degradation of the composite films were analyzed. Compared to the pristine PVA film, increasing the CS content in the PVA/CS composite film enhanced thickness, stiffness, roughness, antibacterial efficiency, and degradation rate, while reducing tensile strength and elongation at break. Fourier transform infrared (FTIR) spectroscopy revealed the highest intermolecular interactions in the PVA/CS composite film with 70:30 w/w. Antibacterial activity tests and soil burial analysis demonstrated that the PVA:70/CS:30 composite exhibited significantly higher antibacterial activity toward Escherichia coli and Bacillus subtilis bacteria as opposed to PVA film, along with a moderate degradation rate of 76.76% following 30 days soil burial, effectively balancing biodegradability and material integrity. These findings suggest that the PVA:70/CS:30 composite is a promising alternative for sustainable and functional biodegradable packaging solutions.

Laser Powder Bed Fusion and Direct Laser Deposition of Metals and Alloys: A Review of Developments, Process Insights, and Ni-Based Superalloy Case Studies

Seyed Hossein Razavi

Additive manufacturing (AM) of metallic parts has gained significant attention in recent years due to its ability to produce components without traditional tooling such as molds, melting furnaces, or extensive raw material preparation. Its unique capability to fabricate complex geometries has revolutionized part design and enabled substantial weight reduction. This review first outlines the development trajectory of metal-based AM, with a particular focus on laser-based fusion methods, including Laser Powder Bed Fusion (LPBF) and Direct Laser Deposition (DLD). Understanding this evolution helps researchers identify both the capabilities and limitations of AM technologies, thereby enhancing their application in areas such as prototyping, mass production, and repair. Each metal possesses unique physical and chemical properties, which often make traditional manufacturing methods more challenging—especially for alloys with high strength, hardness, or temperature resistance. In this context, the review then focuses on nickel-based superalloys (NBSAs), which are widely used in high-temperature and high-stress environments but are particularly difficult to process using conventional techniques. Their application serves as a representative case study for evaluating the performance and feasibility of AM techniques for advanced materials. Furthermore, the future prospects of AM are discussed, including advancements in monitoring systems, integration of machine learning, and the development of AM-specific alloys. As a novel aspect, this work compares LPBF and DLD in terms of their advantages, limitations, and resulting material properties, along with a comparison to traditional manufacturing methods such as casting and wrought processing.

Landscape on Organosilicon Compounds: Structure, Bonding and Applications

Divya Bajpai Tripathy

Organosilicon compounds represent a fascinating class of molecules with diverse structures, unique bonding characteristics, and wide-ranging applications across various fields. The structural diversity of organosilicon compounds arises from the versatility of silicon, which can form a variety of chemical bonds, including single, double, and triple bonds with carbon, as well as bonds with other heteroatoms such as oxygen, nitrogen, and sulfur. This diversity enables the synthesis of an extensive range of organosilicon molecules, including silanes, siloxanes, silanols, silazanes, and silsesquioxanes, among others. The unique properties of these compounds, such as thermal stability, chemical inertness, and flexibility, make them valuable building blocks for the design of advanced materials.Organosilicon compounds find applications in diverse fields, including materials science, pharmaceuticals, electronics, and agriculture. In materials science, they are used as coatings, adhesives, sealants, and modifiers to impart desirable properties such as water repellency, thermal resistance, and biocompatibility. In the pharmaceutical industry, organosilicon compounds serve as drug delivery agents, imaging agents, and synthetic intermediates due to their biocompatibility and tunable properties. In electronics, they are employed as dielectric materials, insulators, and encapsulants in semiconductor devices. Current review aims to unlock new opportunities for the development of innovative materials and technologies with enhanced performance and functionality.

Annealing Effects on Structure, Surface Morphology, and Optical Properties of Cu-Doped CdOₓ Thin Films Grown by Spray Pyrolysis

Hussein Miran

This work reports the influence of Cu dopant and annealing temperature on CdO_x thin films deposited on glass substrates by spray-pyrolysis method. The Cu doping concentrations were 0, 0.46, and 1.51 at% with respect to the CdO_x undoped material. Then, the fabricated films were subjected to annealing process at temperature of 450°C. X-ray diffraction (XRD) examination confirms that the as-deposited films show a cubic crystallographic structure with high purity of CdO in the annealed films. It was found that the (111) peak is the most predominant diffraction orientation in the surveyed samples. At the microscopic scale, AFM machine was operated to quantify the three important parameters of the mean roughness (Ra), rms value (Rq), and z scale. These parameters hold highest values for the sample with 0.46 at% of Cu. Finally, reflectance, absorbance, transmittance and other optical parameters dielectric measurements were comprehensively analyzed. Our evaluation of optical band gaps for the studied samples reveals that the synthesized films have direct band gap character with the fact that the rise in the Cu contents in the as-deposited films lead to lessen the band gap values. In contrast, annealing process results in raising the band gap.

Development of Branched ZnO Microrods: A Comprehensive Structural and Optical Characterization

ines dhifallah

In this study, a novel three-step method for the synthesis of ZnO and branched ZnO microrods was developed. Numerous techniques were used to analyze the obtained samples: photoluminescence (PL) spectroscopy, raman spectroscopy, fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), energy dispersive X-rays (EDX), ultraviolet-visible spectroscopy (UV-visible) and X-ray diffraction (XRD). The XRD study and Rietveld refinement confirmed that the synthesized samples have the hexagonal wurtzite structure of ZnO without any impurity with the P6₃mc space group. To further verify our experimental results, structural parameters were calculated by First Principles Density Functional Theory (DFT) calculations and compared with experimental ones. A small decrease in the unit cell volume following the branching process was observed by the DFT calculations and Rietveld refinement results. Raman spectra showed peaks corresponding to the phonon modes of hexagonal wurtzite ZnO, which was consistent with the results of XRD and Rietveld refinement. SEM confirmed that ZnO and BZnO samples have hexagonal rod and branched rod shapes. BZnO showed stronger green PL emission but lower overall PL intensity compared to ZnO. The reduced photoluminescence (PL) intensity across all frequencies indicates enhanced separation of the photogenerated electron-hole pairs in branched ZnO (BZnO) due to decreased recombination.